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Lynx Manual

Overview

Autonomous, mobile robot (AMR) platform dedicated to an outdoor environment. Compliant with an IP54 or IP66 rate of protection. Depending on the use case, it can be equipped with a robot arm, LIDAR, RGB-D camera, GPS, UWB, and other equipment. It can be used in various application areas, such as agriculture, construction, inspection, and many more.

Hardware Guide

Specification

Basic Parameters (with WH05 wheels option)

NameValue
length646 mm
platform height353 mm
overall height373 mm
wheelbase350 mm
track of wheels450 mm
maximum ground clearance90 mm
minimum ground clearance85 mm
NameValue
width550 mm
weight38.8 kg
protection indexIP54 / IP66
operating temperature-20°C to 50°C
storage temperature-20°C to 50°C
charging temperature0°C to 45°C
battery typeLi-Ion 36 V

Traction Parameters (with WH05 wheels)

NameValue
max speed1.5 m/s
maximum carrying capacity65kg
nominal shaft torque34.5 Nm
maximum shaft torque60 Nm
wheel diameter290mm
payload (cargo)hill climb grade
0 kg cargo90% (42°)
36 kg cargo90% (42°)
52 kg cargo67% (34°)
65 kg cargo56% (29°)

Great traction, large ramp angles, and high stability are ensured by the low center of gravity, located very close to the center of the robot.

International Protection Rating

The platform is offered in two variants of the protection class. The basic variant is dedicated to moderate indoor and outdoor conditions, with a rating of IP54. The upgraded variant is dedicated to an extremely demanding work environment with a rating of IP66.

Specification of given ratings:

ClassSolidFluid
IP54dust protectedprotection against splashes of water from any direction
IP66dust-tightprotection against strong water jets (100 l / min) poured on the housing from any side

Components

ComponentQuantityDescription
Built-in Computer1Quad-core 64-bit SoC @ 1.5GHz and 4GB RAM. Used to manage all the basic functions of a mobile platform.
User Computer1ASUS® NUC (Intel® Core i7-1360P, 16GB RAM, 500GB SSD, GPU: Intel® Iris® Xe), Lenovo ThinkStation P360 Tiny (Intel® Core i7-12700T, 16GB RAM, 512GB SSD, GPU: NVIDIA® T1000), or NVIDIA® Jetson Orin NX (ARM® Cortex® A78AE, 16GB RAM, 512GB SSD, GPU: NVIDIA® Ampere)
Router (optional)1Teltonika RUTX11 - Dual-band (2.4 GHz / 5 GHz), Access Point / Client Mode, 4G LTE CAT 6, Bluetooth 4.0 LE, GNSS (GPS, GLONASS, BeiDou, Galileo and QZSS) - This multifunctional device ensures reliable external wireless communication and Ethernet link between internal components of the robot system. More details.
Antenna2Dual-band (2.4 GHz / 5 GHz) placed on the rear of the robot.
IMU (Inertial Measurement Unit)1PhidgetSpatial 3/3/3 Precision (3-axis compass, a 3-axis gyroscope, and a 3-axis accelerometer). More details.
Fender Lights4Signal lighting made of APA102C LED chips built into the robot's fenders.
Brushless Motor with planetary gearbox280PMB800K.80RBL-100 - Drive implemented on 2 durable motors with 473 watts of power (900 W instantaneous power) each and planetary gears with a maximum torque of 60 Nm allows the robot to move at a speed of 1.5 m/s even uphill with a slope of 70% with a load of 40 kg.
Additional kits**Together with the robot, you can get an integrated lidar, depth camera, manipulator, and more. See all
**MOUNTING OF EXTERNAL MODULES

Most of the external modules are attached to the profiles on the top of the platform. More details.

Communication

Available as standard

  • Ethernet
  • USB

Possible to extend

  • Wi-Fi (2.4GHz & 5GHz)
  • LTE
  • GNSS (including GPS)
  • GPS RTK (with PC07 or PC09)
  • CAN
  • RS232
  • RS485

Block Diagram

Graphic representation of Lynx components and connections between them.

Rear Panel Description

On the Rear Panel of the robot, there are:

  • Power controls for the robot - two-position Battery Switch and Power Button.
  • USB connection (by default used for Gamepad).
  • Emergency Button.
  • And the robot's Charging Socket.

Battery Switch

The Battery Switch is used to cut off the Battery voltage from the robot's electrical circuits. Use this switch for long-time storage and shipping. In the event of a robot malfunction, setting the Battery Switch to the OFF position will turn off the robot immediately, without waiting for the operating system to shutdown.

Battery Switch positionKnob positionPower state
OFFleftbattery disconnected
ONrightbattery connected
DATA LOSS

Cutting off power using the Battery Switch may cause data loss on the Built-in Computer as well as on User Computers.

danger

Cutting off power by putting the Battery Switch in the OFF position is NOT the same as taking out the Battery. When it is necessary to interfere with the internal components of the robot, it is important to remove the Battery from the robot first!

Power Button and Status LED

Power Button action is triggered with a press and hold of the button for 1 second.

Battery Switch positionRobot statusPower Button action
OFFpowered OFFno action
ONpowered OFFpower ON
ONpowered ONinitialize shutdown

The Power Button is equipped with an LED that indicates the robot's status:

LED stateStatus of the robot
ONpowered on
blinkingshutting down
OFFpowered off
SHUTDOWN TIMEOUT

When the Power Button is blinking the shutdown process is ongoing. Normally the button should stop blinking after about 10 to 20 seconds. The robot is waiting for the Built-in Computer to indicate a graceful shutdown. In case of an error of Built-in Computer hardware logic will timeout after 140 seconds and cut off the power anyway.

Emergency Button

The Emergency Button is connected directly to the Emergency Management Unit, and it is one of the inputs triggering the E-stop signal. Pushing it runs several actions on the robot. There is a possibility to program the behavior of the platform in emergency situations, however, the default actions are:

  • Activate the E-stop signal and latch it.
  • Actively brake the robot using motors.
  • Toggle an SPDT relay (external E-stop output).

You can read more about the E-stop in the chapter Safety.

USB For The Gamepad

There is an USB 3.2 waterproof connector, which provides a direct USB connection to the Built-in Computer. It is dedicated to connecting the Logitech F710 Pad with a modified waterproof USB receiver, but the port can be used to connect any USB 3.2 device to the computer.

Charging Socket

There is a Weipu SP2112/S7 connector mounted on the Rear Deck of the robot with a waterproof cap. The necessary details on charging can be found in the chapter Charging Lynx.

Power distribution

Battery

The swappable Battery is included with Lynx by default. While purchasing the platform, you can choose the additional, spare Battery, and easily swap the battery if needed.

The Battery packs are made of Lithium-Ion cells with a rated voltage of 36 V and 20 Ah capacity, which gives the Lynx enough energy to move around in demanding terrain and perform calculations for about 4.5 hours. Moving the robot in friendly terrain allows for a significant extension of the robot's working time, up to 9 hours (standby time up to 40 hours).

When the Battery level is low, the Fender Lights display this status through two distinct animations that are shown periodically. If the Battery level drops below 40% (36 volts), the bumper light displays an animation of orange stripes. If the Battery level drops below 10% (33 volts), an animation consisting of red stripes is displayed.

Battery parameterValue for BAT01
battery capacity720 Wh
runtime4.5 h - 9 h
standby time40 h
total output power1.0 kW
maximum peak power1.8 kW

Battery Swap

To remove or replace the Battery, you need to unlock one screw.

Be careful not to damage the battery connector seal with the retaining pins pointing out of the Battery. Please do not be surprised of the Battery weight - it is heavy and should be handled carefully. After lowering (1) the Battery to the point when it touches the bottom ledge, slide it towards the connector (2) of the robot and then align it in parallel to the rear side of the robot (3). Then secure with the screw. The bolt holding the Battery in place should be tightened to a torque of 4 Nm. The steps described above are marked in the figure below.

User Power Panel

To meet the user's needs, the robot can optionally be equipped with UPP02 module. It contains 10 high-power electrical connectors that are able to provide a total of 720 W of power to the user's devices.

To meet the user's needs, the robot is equipped with 10 high-current electrical connectors that are able to provide up to 720 W of electrical power to the user's devices. The supply voltages available on the User Power Panel are:

  • 5 V limited to 15 A (3x female XT60),
  • 12 V limited to 25 A (3x female XT60),
  • 19 V limited to 10 A (3x female XT60).
  • AUX Power which is the Battery voltage (32 - 42 V) rated at 10 A max. This output is disabled by default. AUX Power can be enabled and disabled separately from the Built-in Computer via ROS 2
*TOTAL POWER LIMIT

Each of the voltage sources has an independent overcurrent switch, but the total power from 5 V, 12 V, and 19 V outputs is limited to 360 W of power.

Charging Lynx

In the set with the robot, we provide a dedicated Charger, which can charge the robot to 80% in 4 hours, and to 100% in 7 hours. The dedicated Charger can be connected directly to the robot's Charging Socket on its housing. On the top of the Charger, there is a LED indicator. If it is green, that means the Battery is fully charged or not connected. When the LED is red, that means the Battery is charging.

Parameter nameSingle Charger
suitable battery optionsBAT01
input voltage range100 - 240 V AC
input voltage frequency50 - 60 Hz
max output voltage42 V
max output current5 A
DRIVING THE ROBOT WHILE CHARGING

It is forbidden to drive the robot during the charging process!

MAINTAINING THE LONG BATTERY LIFE

To maintain the long battery life, it is recommended to disconnect the charger after it finishes the charging process (the green LED(s) are ON).

Mounting Rails

Sensors, equipment, and payloads can be attached to the profiles on top of the robot. The profiles used are aluminum T-slot 2020 profiles. The best way to attach the elements to them is to use mounting elements dedicated to this type of profile, such as T-nuts, fittings, and angles.

These profiles are fixed to the top side of the User Compartment. You can remove these together with the User Compartment Cover, or separately.

They Mounting rails may not be available if you ordered the robot without the User Compartment. In this case you can use the User Compartment Mounting Points to secure your own equipment.

info

The presence of the Mounting Rails on the User Compartment has no effect on the water and dust resistance of the robot.

Fender Lights

Four Fender Lights are assembled to Fenders on the robot's corners. By default, the signaling lighting is mounted on each Bumper in the form of aluminum profiles with 46 programmable RGB LEDs.

These lights contains programmable RGB LEDs and may be widely used to indicate the status of the robot: the direction of movement or the intention to change direction, warn about low Battery charge or other detected errors, signal the status of the charging process, or even to illuminate the area in front of the robot.

User Compartment Interface

On the rear side of the robot, there is an electrical panel called User Compartment Interface. It is designed to provide power and communication to the User Compartment (UC) when it is installed. If not, you can still use this interface for your equipment.

The User Compartment Interface connectors:

  • UC Power Connector
  • User Safety Interface (USI)
  • USB connector
  • Ethernet connector

CAD Models

To facilitate the work with the project based on the Lynx platform, we have prepared CAD models for download in three extension formats:

STEP HQSTEP LQF3Donline model
Lynx v1.0 alphazipsoonsoonsoon
MODEL COMPATIBILITY

These CAD models are early alpha release - small changes are possible to production v1.0 version.

Safety

The robot has been equipped with solutions for the safe use of the equipment, both in the software and hardware layer.

warning

Please take this chapter seriously. Inadequate and irresponsible using of the robot may cause damage to the device, the workplace, and people in the vicinity.

The robot is equipped with an Emergency Management (EMU). It is a system that takes control of the robot's components as well as its power in crisis situations. The EMU can stop the robot's movement, turn off the power of the user's device, or even turn off the entire robot if so configured. It also provides a dedicated electrical User Safety Interface (USI) led out to the User Space.

Due to the appearance of any trigger, such as a Built-in Computer's CPU crash or Emergency Button press, the EMU will call and latch the E-stop signal. This means that in such situations, for the further work of the robot, the problem should be resolved, and then the E-stop latch should be reset.

ADVANCED EMU CONFIGURATION

This chapter describes only the basic default EMU configuration, however, the system is configurable. To learn more about the possibilities and how to configure them, visit a separate article: Emergency Management Unit.

safety board logic

Hardware

Emergency Button

On the rear side of the robot, there is a red push button. Pushing the Emergency Button causes:

  • activate the E-stop signal and latch it,
  • actively brake the robot using motors,
  • toggle a SPDT relay (external E-stop output).
ADVANCED EMU CONFIGURATION

These actions are the default EMU configuration. To learn more about the possibilities and how to configure it, visit a separate article: Emergency Management Unit

User Safety Interface (USI)

USI is an electrical hardware interface for EMU designed to integrate Lynx with the user's equipment.

Transporting Lynx

Lynx is shipped in a wooden box for two reasons: to protect the robot itself, and to comply with transportation safety regulations for batteries. Li-Ion batteries with a capacity of over 100 Wh are considered dangerous goods. As long as the product with such a battery is properly packaged and marked, it can be transported by various means, including air transport.

If you consider transporting Panther to a remote location, we recommend that you keep the wooden box with the UN3481 marking and Class 9 (batteries) symbol. You will also need to confirm with your carrier that you are working with dangerous goods. For more details, please contact us on support@husarion.com

Before shipping, disarm Lynx by setting all switches to the OFF position and pressing the Emergency Button. Also, the Battery charge level should be below 30%.